


№ 5 (2025)
Materials and technologies
Seamless insulation systems for arctic conditions
Аннотация
The Arctic territory development involves usage of insulation systems that are resistant to harsh climate. The advantage of polyethylene foam products is the ability to create seamless insulation shells that reduce heat loss through joints and maintain constant thermal resistance at extreme temperature fluctuations. The seamless insulation systems are particularly important in the Arctic region. The aim of the research is to adapt the polyethylene foam systems application to the northern territories climate. The research addressed specific tasks related to study of the polyurethane foam products properties, as well as the operational resistance of these products in subzero and alternating temperatures conditions. Full-scale tests of the polyurethane foam insulation systems were carried out at the North Pole conditions. This modification is especially important given the logistical and environmental constraints of the Arctic, where compact, durable and easily accessible materials can significantly reduce transportation and installation costs. It has been established that the material has a high operational resistance in the temperature range from minus 60 to +30 оC. The polyurethane foam shrinkage does not exceed 4 mm/m. When isolating significantly long objects the temperature changes in the material should be taken into account at designing joints and fasteners insulating elements. The results obtained emphasize the importance of considering thermal expansion and compression in large-scale applications in order to ensure compatibility of joint design solutions with the material behavior and maintain the thermal insulation system integrity throughout its entire service life. The properties of polyurethane foam made it possible to recommend products based on it both for use in insulation systems for residential and commercial facilities located in central Russia and in its northern territories. The seamless insulation systems are effective as for heat preservation as for creating comfortable conditions. In addition to high thermal protection characteristics, the use of foamed polyethylene helps to reduce operational energy costs and complies with the green construction principles, providing long-term economic and environmental benefits.



Structural and thermal insulation compositions based on polyethylene foams waste
Аннотация
A structural and thermal insulation material was development with the simultaneous utilisation of two man–made materials – fluorohydrite (waste of hydrofluoric acid production) and polyethylene foam production waste. It is shown that the combination of these two wastes allows to create the material with the compressive strength of 4.2 MPa and the thermal conductivity of 0.131 W/m oC at the average density of 1560 kg/m3 at the polyethylene foam crumbs optimal consumption of 300 l/m3. In addition, given the presence of a kind of damper in the composition of the material in the form of polyethylene foam, the products acquire increased frost resistance in building structures. Application of this material will allow increasing fire safety of building structures, improving their vapour and gas permeability, reducing production costs and simultaneously solving the problems of fluorohydrite and polyethylene foam production waste disposal.



Practice of geotechnical construction in constrained urban areas
Аннотация
The problems of underground space development in the constrained conditions of existing production facilities are a complex geotechnical task and require a specific approach. The presence of weak engineering-geological elements significantly aggravates geotechnical works. The foundations bearing capacity increasing is always under the close attention of geotechnicians, designers and builders. The use of drill-injection piles, constructed with non-standard physical processes in most cases, solves many complex and atypical geotechnical problems successfully. To ensure the design load-bearing capacity of monolithic reinforced concrete grillages with defective piles, it is proposed to supplement them with drill-injection ERT piles with multi-seat extensions. Redesigning the entire pile field and all grillages, taking into account the test results of the experimental piles for bearing capacity, made it possible to ensure the design bearing capacity of the building entire foundation as a whole. It is shown that the lack of necessary step-by-step quality control and its negative consequences correction led to cost increase. It is recommended to exclude the possibility of such situations.



VI Scientific and Practical Conference "Paving Slabs Market - 2025"



Материалы для дорожного строительства
The use of modified soil materials with organic and mineral additives in the field of road construction
Аннотация
This study analyzes the physico-mechanical properties and features of organo-mineral soils containing humic substances in order to determine their potential for use in road construction. The patterns of formation of such soils in various climatic zones of Russia, where they occupy significant territories, have been studied. The classification of soils based on the quantitative content of humic components was carried out, followed by the determination of their granulometric composition. The article presents the results of experimental studies on strengthening soils with a high content of organic substances for their further use in road construction. The effectiveness of an integrated approach to strengthening humus-containing soils by using various binding components: cement, bitumen and polymer materials in combination with sand additives is investigated. The physicochemical processes of interaction between the structural elements of the soil and stabilizing substances have been studied. Optimal dosages of binders and moisture characteristics of soil mixtures for various types of organo-mineral soils have been established, ensuring maximum strengthening efficiency.



Determination of the economic efficiency of use thermal insulation binary mixtures in road pavements
Аннотация
An effective way of reducing the consequences of negative cryogenic processes on linear structures such as landing strips, automobile and rail roads in the permafrost zone, is to reduce their interaction with frozen soils through application of thermal insulation materials. The high cost of thermal insulation is the main disadvantage of this method of controlling the thermal regime of the foundations. A possible way to decrease the construction costs is to apply binary mixtures as an insulating layer. Binary mixtures comprise a structural thermal accumulating binder material, such as sand or gravel, and a thermal insulating filler material (keramzite, azerite, expanded polystyrene pellets, crushed glass). The aim of this research is to determine the area where it is economically efficient to use binary mixtures as thermal insulation in construction of roads in the permafrost zone. The influence of the thermal physical properties of the binder and filler materials on economic efficiency was considered. Two dimensionless variables were derived: a thermal physical variable describing the ratio of the thermal conductivity coefficients of the filler and the binder, and an economic variable, the ratio of cost of a unit of volume of the filler to the binder. A dimensionless objective function allowing to determine the ratio of prices of the filler and binder when it is efficient to use the binary mixture, as opposed to a single material with similar properties, was created. Equations describing the quantitative relationships of the filler concentration with the thermal physical and economic variables to determine the boundary of economic efficiency for binary mixtures with various thermal physical properties were derived. The analysis of the objective function shows that there is a large area where it is economically advantageous to use binary mixtures and they can be recommended as a substitute for single material thermal insulation in road construction. The area of expedient use of binary mixtures depending on prices was visualized in a 3D chart.



Results of scientific research
State and ways of improvement of the regulative and technical framework of Russia for the protection of building metal structures with paint and varnish materials
Аннотация
Issues related to the state and ways of improving the regulatory and technical base of Russia for the protection of building metal structures with paints and varnishes are considered. The relevance of this topic is due to the increase in the volume of use of building metal structures for the construction of various construction projects. Thus, over the past 5 years, the annual production of building metal structures in Russia has grown by 17.3%: from 5.2 to 6.1 million tons. According to forecasts, by 2026–27, production will increase by another 12.5%. Based on the results of the analysis of the regulatory framework, it was noted that general requirements are established for building metal structures in accordance with GOST 23118-2019. At the same time, to ensure the required service life, they must be protected from corrosion and other impacts in accordance with GOST 32290-2015, GOST 34667.2-2020, SP 28.13330.2017, SP 2.13130.2020. It was revealed that in the currently valid regulatory documents, when creating paint and varnish coatings, more attention is paid to issues of corrosion protection and fire protection. Issues of creating protective paint and varnish coatings with other special characteristics are not given due attention, and all aspects are reduced to a general description in separate individual regulatory documents, which are outdated. Thus, a number of difficulties may arise when choosing paint and varnish coatings for certain operating conditions of building metal structures due to the lack of recommendations for the use of modern paints and varnishes and coatings based on them, tied to the main regulatory documents. The analysis of the methodological base for monitoring and assessing the quality of paints and varnishes and coatings for building metal structures has been carried out, which has shown its insufficient development, consisting of: the complexity of assessing a number of special properties, due to the wide versatility of the existing equipment and tooling; the lack of reliable and accurate methods for current monitoring of the state of coatings during their operation. The tasks for the development of the regulatory and technical base have been defined: development of recommendations for the creation of protective paint and varnish coatings with special characteristics and having a relationship with the main regulatory documents in the field of protection of building metal structures; development of methods and devices for assessing the quality of paint and varnish coatings of building metal structures, taking into account the use of modern materials and the specifics of the operation of facilities; development of a methodological basis for assessing the current state of paint and varnish coatings of building metal structures. The article presents a description of the solutions developed to date for improving the regulatory and technical framework, protected by Russian Federation patents, for destructive and non-destructive methods of testing, quality assessment and forecasting the durability of paint and varnish coatings of building metal structures.



Crystal chemical characteristics of saponite and serpentine: a possible criterion for the direction of the modification process
Аннотация
The aim of the present study was to develop an algorithm for calculating the main crystallochemical characteristics and their changes accompanying the process of transformation of the crystal structure of mineral substances. As a pilot object, we selected the mineral saponite, which changes its three-layer crystal structure during mechanical grinding, transforming into a two-layer structure characteristic of the mineral serpentine. A possible algorithm for calculating the main physicochemical indicators of the crystal structure of the minerals saponite and serpentine is shown: the filling density of elementary cells, the strength of chemical bonds, the structural density index of the crystal lattice (γ). Thus, an almost twofold increase in the structural density parameter (γsap=0.323; γserp=0.635) indicates the occurrence of the saponiteserpentine structural transformation process. As an additional criterion for the direction of this process, the values of the atomic density (P) in the crystal lattice were calculated: Psap=0.13 and Pserp=0.22. Determining the number of broken bonds ka(t) in the process of saponite transformation into serpentine and comparing it with the ratio 2hsl/D0 (D0 is the particle diameter) made it possible to implement a kinetic description of this process and determine the maximum thickness of the surface (activated) layer (hsl), equal to 20 μm.



Comparative assessment of free surface energy of cement clinker and carbonate rocks and the efficiency of their wetting with aqueous solutions of plasticizing additives
Аннотация
The study of adsorption phenomena at the interface of solids and aqueous solutions of surfactants is the basis for identifying the mechanisms of plasticization, water reduction and air entrainment of mineral-water systems. Obviously, the free surface energy of the solid phase plays a special role in these phenomena. In this work, the components of this energy (acid-base and dispersion) for various mineral materials (cement clinker and limestones) were determined by the wetting angle method, and the effect of aqueous solutions of plasticizing additives on this indicator was estimated. It was shown that in materials with a relatively high SiO2 content, the acid component γs+ significantly prevails, while in materials with a low proportion of SiO2 and an increased content of CaO+MgO, the basic component γs– of the surface energy predominantly manifests itself. This allows us to estimate the efficiency of aqueous solutions of cement concrete plasticizers, which are strong anion-active substances that are intensively adsorbed on the surface of materials with a pronounced basic component. The wetting angle of cement clinker and limestones with aqueous solutions of industrial plasticizers of different nature was studied: “Polyplast Ligno” based on sodium lignosulfonates, polynaphthalene methylsulfonate “SP-1” and “PC-1701” – a modified polycarboxylate ether. It was found that the most effective of them was the superplasticizer “PC-1701”, which even at an insignificant concentration (0.1%) reduces the contact angle of wetting on the surface of medium-strength limestone by 29.3%.



The influence of the energy potential of fiber on the structure and properties of foam concrete manufactured using single-stage technology
Аннотация
The relevance of the development of technology of dispersed reinforced foam concrete is briefly noted and the purpose of the work is formulated. Within the framework of clarifying the features of mass transfer occurring in foam concrete mixtures during the period of predominance of viscous bonds between the components of raw materials, the properties of foam films depending on the speed of phase transition, directions of movement of the liquid phase and affecting the quality of the macrostructure of hardened foam concrete are highlighted. A hypothesis is proposed to ensure the stability of the dispersed gas phase with the structure of foam concrete mixtures, which was confirmed during the experimental studies performed. The emergence of an electret energy potential on the surface of polypropylene fiber in the manufacture of foam concrete mixtures using single-stage technology has been scientifically substantiated. It is established that the magnitude of the electret effect depends on the consumption of fiber and has a positive effect on the technological and physico-mechanical properties of foam concrete.


